Microwave pyrolysis technology now available, converting plastic waste into high-quality, reusable materials

HOUSTON, March 6, 2025 /PRNewswire/ — Lummus Technology, a global provider of process technologies and value-driven energy solutions, and Resynergi, a leading innovator in modular plastic recycling technology, announced the commercialization of Resynergi’s Continuous Microwave Assisted Pyrolysis (CMAP) Modules. Lummus and Resynergi established this partnership in 2024 and have made rapid progress in developing and commercializing the CMAP technology, which converts plastic waste into circular pyrolysis products significantly faster and more efficiently than traditional pyrolysis methods.

“This milestone demonstrates how Lummus and Resynergi are advancing the circular economy with their decentralized solution which makes it easier and faster to transform plastic waste into valuable resources,” said Leon de Bruyn, President and Chief Executive Officer of Lummus Technology. “Now that the technology is available, we can work with customers to integrate this advanced solution into existing infrastructure, helping close the loop on plastic waste and drive sustainability in our industry.”

Unlike conventional pyrolysis, Resynergi CMAP Modules use microwave energy to break down plastic molecules faster, with significant reduction in CO₂emissions compared to conventional polymer production. Its modular design allows for rapid deployment, making it possible to install and operate units in months rather than years. Lummus will fabricate and supply the modules, leveraging its global fabrication network and long history of supplying modular and proprietary equipment.

“The world can’t wait for large factories and recycling facilities to come online to process our mounting plastic waste crisis,” said Resynergi CEO Brian Bauer. “The commercial offering of our modules is a crucial milestone in the viability, speed and impact of a circular future for plastic. We’re proud to have Lummus Technology as our trusted partner to bring our technology to market and make advanced recycling not only possible and profitable but friendly, safe and clean for local municipalities.”

Technology Highlights

High Quality Output – Pyrolysis oil that meets standards set by refinery partners for chemical recycling.
Fast Conversion – Harnessing microwave energy, plastic molecules are broken down faster than traditional pyrolysis reactors.
Clean Energy Efficiency and Environmentally Friendly Process – The modules generate clean products with significant reduction in CO₂ footprint vs conventional polymer production.
Modular Design – Allows for rapid deployment and scalability, making advanced recycling more affordable and versatile.
Compact Footprint – 10X smaller reactor footprint and system-on-a-skid design eliminates local waste management and municipality’s typical square footage requirements for a “recycling plant.”

Digitized Operations
The Resynergi Modules can also leverage digital capabilities from Lummus Digital, a Joint Venture between Lummus Technology and TCG-Digital, ensuring reliable and sustainable operations. The available capabilities can integrate data collection, machine learning and artificial intelligence. They can also monitor module installations offering real-time data for improved decision-making allowing operators to access expert advice and remote support.

About Lummus Technology
Lummus Technology is the global leader in developing technology solutions that make modern life possible and focus on a more sustainable, low carbon future. We license process technologies in clean fuels, renewables, petrochemicals, polymers, gas processing and supply lifecycle services, catalysts, proprietary equipment and digitalization to customers worldwide. To learn more about Lummus, visit www.LummusTechnology.com.

About Resynergi
Resynergi, headquartered in Rohnert Park, CA, is an advanced recycling technology company accelerating plastic circularity to protect human health and the environment. Its innovative, modular and scalable Continuous Microwave Assisted Pyrolysis (CMAP) Modules reduce fossil-based dependency by converting plastic waste into clean, reusable liquid hydrocarbons and creates a circular future for plastics. Resynergi works with recycling organizations to secure and transform hard-to-recycle plastics, effectively diverting millions of pounds of plastic from landfills and oceans. Resynergi is committed to a future where plastic never becomes waste and a circular economy is possible and profitable. For more information, visit www.resynergi.com.