SANTA ANA, Calif.–(BUSINESS WIRE)–Ace Link Armor, a leader in advanced personal protection solutions, today announced the official launch of its groundbreaking Thermacore™ Heat Dispersion System, scheduled to debut at SHOT Show 2026 (Jan 20–23, 2026) at Venetian Expo in Las Vegas, NV.
Designed to tackle one of the most overlooked challenges in body armor—heat stress under ballistic protection—the Thermacore™ system represents a major leap in operator safety and comfort.
The innovation combines a next-to-skin Thermacore T-shirt—featuring 37.5® Technology and Outlast® Fresh2Skin Mint Bath—with a ballistic vest carrier engineered with phase-change molecules (PCM) and highly oriented graphene layers. Together, the system regulates body temperature, wicks sweat at the vapor stage, and transfers heat away from the wearer with unmatched efficiency.
A Revolution in Armor Design
“This is not just an incremental upgrade; it’s a revolution in body armor design,” said Jakub Dabrowka, CEO of Ace Link Armor and inventor of Thermacore™. “For decades, carriers were passive holders of ballistic plates. With Thermacore, we’ve transformed them into active participants in physiological well-being. By reducing heat buildup and keeping core temperature at an optimal 99.5°F, we’re ensuring operators remain sharp, cool, and mission-ready—even in the harshest environments.”
Backed by Science
Thermacore™ has undergone rigorous testing, including laboratory hot plate evaluations and independent human subject trials at AITEX (Spain). Results confirmed significantly lower skin temperatures, reduced sweat retention, and faster recovery times compared to traditional vests.
“Innovation at Ace Link Armor is always about combining materials science with real-world performance,” said Paulo Almeida, R&D Leader at Ace Link Armor. “Graphene is one of the most conductive materials known, and by integrating it into a ballistic vest, we’ve created a thermal ‘highway’ that moves heat away from the body without batteries, motors, or added weight. It’s a passive solution with active results.”
Meeting the Needs of Modern Operators
Heat stress is a critical but often underestimated risk for military, law enforcement, and security personnel. By addressing it, Thermacore™ enhances overall survivability—not just ballistic protection.
The system reduces risks of heat stroke, cognitive fatigue, and physical exhaustion, ensuring users stay protected and effective for longer missions in extreme climates.
Official Launch
Ace Link Armor will showcase Thermacore™ at SHOT Show 2026, Booth 30012, Venetian Level 2 – Law Enforcement Area. Live demonstrations and technical presentations will highlight the system’s performance and groundbreaking design. However a Thermacore Base Layer Cooling T-shirt is already available commercially at Ace Link Armor website.
About Ace Link Armor
Ace Link Armor is a U.S.-based manufacturer of advanced ballistic protection, dedicated to innovation in defense and security. From hard and soft armor to helmets and carriers, the company provides cutting-edge solutions to armed forces, law enforcement agencies, and civilian users worldwide.
For more information, visit www.acelinkarmor.com.
Contacts
Media Contact:
Press Office – Ace Link Armor
[email protected]
+1 (626) 425-0966
